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Spline Clutch Sleeve

Spline clutch sleeve: internal spline and dog teeth from one datum, phase ±0.05 mm, case depth 0.6–0.9 mm at 58–62 HRC, spline ground after hardening.

Material
20CrMnTi, case hardened 58–62 HRC (42CrMo4 Q&T + induction hardening on request)
Process
Turning → external teeth hobbed / shaped → internal spline broached → carburize & harden → spline ground → chamfered
Tolerance
Internal spline per DIN 5480 6H · external teeth grade 7 · internal/external concentricity Ø0.02 mm · tooth phase ±0.05 mm
Finish
Teeth 58–62 HRC, case depth 0.6–0.9 mm · Ra 1.6 µm · black oxide / phosphating optional
Size
Ø85 × 55 mm (custom per drawing)
Batch
1 pc sample – 10,000 pcs / year

A clutch sleeve with dog teeth on the outside and an involute spline inside, both cut from the same datum, with the face chamfer acting as the lead-in. This is the steel part we build most for gearbox and PTO customers.


The acceptance points here are not on the outline. There are two: the relative phase between the internal spline and the external teeth, and what carburizing does to the internal spline. Let the phase drift and the teeth butt against each other on engagement instead of sliding in; let the spline distort in the quench and the part will not go on the shaft. So the external teeth are hobbed or shaped against the same datum as the spline, phase is held to ±0.05 mm, case depth runs 0.6–0.9 mm at 58–62 HRC, and the internal spline is ground after hardening. The face chamfer stays at 15°–20° as the lead-in.


Send the tooth count, module or diametral pitch, spline standard (DIN 5480, ANSI B92.1 or GB/T 3478), torque and shift type. We will confirm the heat treatment route — carburize or Q&T plus induction — and the grinding allowance, then quote with hardness, case depth and tooth inspection reports. Reply within 48 hours.

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  • FactoryNo.1 Hedong Group, Pailou Community, Hanguan Subdistrict, Xin'an County, Luoyang, Henan, China
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