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Aluminium Multi-Station Manifold Block

Aluminium multi-station manifold block, six faces milled: cross-holes deburred and ultrasonic cleaned, seal faces flat to 0.02 mm, 1.5× pressure tested.

Material
6061-T6 aluminium block (6082-T6 / 7075-T6 on request)
Process
4-axis CNC milling, all six faces; cartridge bores and cross-drilled galleries from one datum
Tolerance
±0.02 mm general · bore position ±0.02 mm · seal faces flatness 0.02 mm, Ra 1.6 µm · O-ring grooves per ISO 3601
Finish
Clear anodized Type II 15–20 µm, seal faces masked (hard anodize 40 µm optional)
Size
200 × 80 × 60 mm, 5 stations (custom per drawing)
200 × 80 × 60 mm, 5 stations (custom per drawing)
200 × 80 × 60 mm, 5 stations (custom per drawing)

A multi-station manifold block milled from solid aluminium, with all five cartridge cavities and the side ports cut from one datum. This is the manifold pattern we build most for pneumatic and hydraulic system integrators.


Manifolds rarely fail on the outside; they fail inside. A burr lifted at a cross-hole intersection travels into the spool, and a seal face that collapses a few microns starts weeping. So the cross-drilled galleries get a dedicated deburring step and ultrasonic cleaning, seal faces are held to 0.02 mm flatness at Ra 1.6 µm, and O-ring grooves follow ISO 3601. Every block is pressure tested at 1.5× working pressure for 5 minutes, and the record ships with it.


Send the circuit diagram, working pressure and medium, and the cavity standard (ISO 7789 or the valve model). We will confirm gallery routing, wall thickness and the cleaning process, then quote with the pressure test record and first-article report. Reply within 48 hours.

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  • WhatsApp / Phone+86 177 1926 7530
  • FactoryNo.1 Hedong Group, Pailou Community, Hanguan Subdistrict, Xin'an County, Luoyang, Henan, China
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